PE Weld Statistics Bank Application and Sensor Hardware Development
PEWeldBank is an IoT solution with a pressure sensor, temperature sensor, mobile app, and a cloud base fusion management system. This is a powerful QA, risk management, and productivity tool that helps accurately track poly welding processes in real-time. It calculates pressure, temperature, and time parameters depending on the weld and then instructs the operator through each step for an accurate weld according to international standards.
- PEWeldBank mobile app ensures correct welding parameters are being adhered to by prompting the operator through each fusion welding step, whilst displaying timers, actual pressures, and temperatures.
- When combined with the Bluetooth sensor device set, PEWeldBank accurately records the temperatures and welding pressures, allowing instant review of welding results through the interactive onscreen welding graph.
- All weld data is securely uploaded and stored in the online Fusion Management System (FMS) in real-time, allowing the supervisor to review any weld, track welder and project productivity, and share reports with clients.
- Wide range of mobile device compatibility. Such as iPhone, iPad, Android mobile devices, and Android tablets. Including custom tablets manufactured specifically for PEWeldBank.
- Inhouse-designed companion hardware sensors support the latest Bluetooth spec 5.0 to leverage the faster data rate for over-the-air firmware upgrades through mobile applications and accurate data logging.
Specialist knowledge. Intelligent answers. Available when your team needs it.
PollyBot is a specialised AI knowledge agent developed by Fexcon and integrated with PEWeldBank, giving welders, technicians, inspectors, and supervisors instant access to complex poly welding knowledge through natural conversation. Unlike a general-purpose chatbot, PollyBot is built around a specialised industrial knowledge base incorporating PEWeldBank user manuals, poly welding standards, technical documentation, and welding data.
Users can ask technical questions in everyday language and receive relevant information relating to butt fusion welding, electrofusion welding, pressure testing, welding procedures, parameters, equipment operation, standards, and technical requirements - without having to manually search through extensive manuals and reference documents. PollyBot is available through both web and mobile applications, reducing the need for phone-based support by up to 70% and freeing the support team to focus on more complex customer needs.
- Specialist AI Knowledge Agent - Designed specifically for poly welding and fusion technology.
- Technical Q&A - Answers complex questions relating to butt fusion and electrofusion welding.
- Standards-Based Knowledge - Provides conversational access to relevant welding standards and technical requirements.
- Manual & Documentation Intelligence - Transforms extensive technical manuals into information users can access instantly.
- Web & Mobile Integration - Makes technical assistance available directly within existing digital platforms.
- Contextual Responses - Understands industry terminology and provides information relevant to the user's technical question.
- Always-Available Technical Support - Gives field teams faster access to technical knowledge wherever they are working.
For PEWeldBank users, PollyBot means less time searching through manuals and technical documents, and faster access to the information needed while working in the field, office, or workshop — turning proprietary knowledge, operating procedures, and technical documentation into an intelligent digital assistant available around the clock.
© Copyright 2026 fexcon.com.au